5S BASIC TRAINING - tocforme

5S BASIC TRAINING What is 5S and why do we want to do it? What is 5S and why do we want to do it? 5S is short for: Sort, Set in Order, Shine, Standardize and Sustain 5S represents 5 disciplines for maintaining a visual workplace (visual controls and information systems). These are foundational to Kaizen (continuous improvement) and a manufacturing strategy based "Lean

Manufacturing" (waste removing) concepts. 5S is one of the activities that will help ensure our companys survival. 5S 1. Sort - All unneeded tools, parts and supplies are removed from the area 2. Set in Order - A place for everything and everything is in its place 3. Shine - The area is cleaned as the work is performed

4. Standardize - Cleaning and identification methods are consistently applied 5. Sustain - 5S is a habit and is continually improved Also - Work areas are safe and free of hazardous or dangerous conditions Some New Words Red Tag-Process for tagging, removing and disposing of items not needed in the work area. Lean Manufacturing-concepts that seek continuous

improvement by removing waste in processes Some Japanese words you need to know: Kaizen-(pronounced ki zen) - improvement Kaizen Event and 5S Event-Planned improvements to a specific area or process (usually take 3 to 5 days). 5S Events focus on making 5S improvements. Muda-(pronounced moo da) - waste Gemba-(pronounced gim ba) - workplace New Words - Continued

Kanban-(pronounced kon bon) - Pull type inventory control system. Items are only produced to meet customer needs. The request to produce more is signaled from an upstream operation and/or customer orders. Value Stream Map - A diagram of all processes needed to make and deliver the product to the customer. OTHER PROBLEM SOLVING TOOLS TOC-Short for Theory of Constraints. Problem solving and constraint management methods. Use the 5 Step form of TOC to solve problems that you will encounter in your

continuous improvement efforts. Some 5S Examples Before 5S After 5S - Cleaned, organized and drawers labeled (less time and frustration hunting)

5S Examples - Sort, Set in Order See the difference? 1. Sort - All unneeded tools, parts and supplies are removed from the area 2. Set in Order - A place for everything and everything is in its place 5S Examples - Shine

3. Shine - The area is cleaned as the work is performed (best) and\or there is a routine to keep the work area clean. 5S Examples - Standardize 4. Standardize - Cleaning and identification methods are consistently applied Departments have weekly 5S tours Every job has duties that use Sort, Set in Order and

Shine We all have common duties to do our part to keep all areas of the plant in shape - breakroom, restrooms, locker area, parking lot, etc 5S Examples - Sustain 5. Sustain - 5S is a habit and is continually improved 5S is a simple concept with powerful results. You will get additional information on 5S so that you will be well equipped.

Our experience is that the more we do 5S the better the work environment becomes: cleaner, safer, more organized, the work is easier, less confusion and less stress. Use the 5S (work\home\play) - The more you use it the easier it becomes and life just gets better and better. The Good, Bad and the Ugly First the Bad and the Ugly - Life Without 5S

The Good What is Waste (Muda)? Some of the main forms of waste are: Overproduction Waiting for materials, machines, or instruction Transportation or movement Excessive inventory Inefficient machine processing and/or operation Producing defects

Part or line changeover or machine setup Inadequate housekeeping Miscommunication or inadequate instruction Improvement (Kaizen) Principles Get rid of all old (false) assumptions. Don't look for excuses, look for ways to make it happen . . Don't worry about being perfect - even if you only get it half right start NOW!

It does not cost money to do KAIZEN. If something is wrong Fix it NOW. Good ideas flow when the going gets tough. Ask "WHY" five times - get to the root cause. Look for wisdom from Ten people rather than one. Never stop doing KAIZEN. Summary

5-S is for you. Clean-up and organize your work area every day so that each new day is easier and safer than the day before Share your input with your leaders so that the tools you need will be available to you, increasing your efficiency. Volunteer to help with the 5S tours and 5S events. Take a good look around...Imagine zero waste/zero confusion!

Recently Viewed Presentations

  • The hydrological cycle  Saturated soil: Soil that can

    The hydrological cycle Saturated soil: Soil that can

    Case study: Boscastle - 2004. Task 1: Use google maps and the evidence on the following slide to determine the following: Where is Bocastle? The function of the village. The shape of the surrounding land. T shape of the river...
  • People with cognitive disability in trouble with the

    People with cognitive disability in trouble with the

    Angela: Mum and Dad disowned me, didn't want to know me, so I couldn't go back to them. And so I had to stay with my baby's father, Russell. And that was emotional abuse. And everywhere I went to ask...
  • Family Treatment Centre Staff Training

    Family Treatment Centre Staff Training

    Thompson's PCS Model (2006) Oppression happens at the Personal level, Cultural level and at the Structural level. Personal- oppression through individual thoughts, feelings, attitudes and actions. Cultural- shared ways of thinking and doing. Assumed consensus about what is "right" and...
  • Tissues, Organs & Systems - RMC Science

    Tissues, Organs & Systems - RMC Science

    According to the Centers for Disease Control and Prevention, "some [blooms] can look like foam, scum, or mats on the surface of freshwater lakes and ponds. The blooms can be blue, bright green, brown, or red and may look like...
  • American Transcendentalism - gk033.k12.sd.us

    American Transcendentalism - gk033.k12.sd.us

    American Transcendentalism " It was a high counsel that I once heard given to a young person, always do what you are afraid to do." - Ralph Waldo Emerson Transcendentalism A literary movement in the 1830's that established a clear...
  • First Year Information Session - University of Waterloo

    First Year Information Session - University of Waterloo

    All of ACTSC 372, ACTSC 445, STAT 340, AFM 102 and CS 476. - ACTSC 372 will count as the other course on the "Two additional courses chosen from" list and ACTSC 445 will count as one of the "Three...
  • Diapositiva 1 - biblioceop

    Diapositiva 1 - biblioceop

    Obstetricia; MINSAL, Guía clínica VIH-SIDA, 2005 Pruebas confirmatorias: RIPA Radioinmunoprecipitación IFI Inmunofluorescencia LIA Enzimoinmunoanálisis lineal Western Blot (WB) Inmunoblot Cultivo viral PCR Pruebas detección de genoma viral SALINAS Y Cols, 2005.
  • Faculty Development Training Programme on Engineering ...

    Faculty Development Training Programme on Engineering ...

    * Perspective projection, on the other hand, is a pictorial drawing representing the three dimensions of an object and all the three sides will have a tendency to converge at a point. This corresponds to how we usually visualize the...